, , , , XYT Fiber Optics Polishing Films-XYT Lapping Film Official Website
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XYT Lapping Film Factory offers various types of polishing film for fiber optic connectors that can be used with a variety of fiber optics polishing equipment. Our spectrum of films available from stock ranges from polishing films with very coarse grain for grinding and glue removal to special films for producing spherical geometry or fine polishing of the surface to films with very fine grain for final polishing to generate endfaces with very low return loss.

XYT Fiber Optics Polishing Films

XYT Fiber Optics Polishing Films: Superior Performance and Versatility

At XYT Lapping Film Factory, we pride ourselves on offering a comprehensive range of polishing films specifically designed for fiber optic connectors. Our products are suitable for various polishing equipment, providing solutions from coarse grinding and glue removal to fine polishing, ensuring excellent surface finishes with very low return loss.

 

Polishing Films Available from Stock

Our extensive inventory includes polishing films for every stage of the fiber optic connector polishing process:

  • Coarse Grain Films: Ideal for grinding and glue removal.
  • Special Films: Designed to produce spherical geometry or fine surface polishing.
  • Fine Grain Films: Used for final polishing to achieve endfaces with minimal return loss.

These films are engineered for long cycle times and are compatible with both PC and APC polishing. Available in standard 127 mm circular formats, sheets, rolls, or custom formats upon request, our films cater to diverse needs. We also provide accessories like hand polish pads and glass polish plates, ensuring comprehensive support for your polishing tasks.

Product Portfolio

Beyond our in-stock offerings, our portfolio includes batch process polishing films. These films enable batch processing from adhesive or resin removal to final polishing in one step, optimizing efficiency. Customization is available for various ferrule types, ensuring our products meet specific application requirements.

Related Products

Our polishing films complement a broad range of fiber optics polishing equipment, including:

  • Hand polishing discs
  • Portable polishers
  • Field polishing kits
  • Automated mass connector polishing machines

These products are ideal for polishing optical fiber endfaces on connectors used in single mode (SM), multi-mode (MM), or polarization maintaining (PM) optical fibers. We also offer an array of fiber connector parts, mating sleeves, adapters, and cleaning tools.

End-to-End Solutions

XYT Lapping Film Factory provides tailored end-to-end solutions for assembling and testing optical connectors. Our portfolio includes tools for stripping and cleaving fibers, gluing and curing fibers into connectors, and testing assembled, polished, and cleaned connectors using microscopes, interferometers, and handheld or automated test equipment.

Definition and Polishing Process

Polishing films are optimized for polishing fiber connectors after bonding the fiber into the ferrule. They consist of a substrate coated with fine particles like diamond, aluminum oxide, silicon carbide, or silicon dioxide in specified grain sizes.

The choice of polishing material depends on the ferrule material:

  • Diamond Films: Suitable for ceramic or zirconia ferrules.
  • Silicon Dioxide Films: Ideal for final polishing of ceramic or zirconia ferrules.
  • Aluminum Oxide or Silicon Carbide Films: Mainly used for stainless steel ferrules.

The polishing process involves moving the fiber connector end over the polishing film to remove excess material and polish the end face. The process typically includes the following steps:

  1. Glue Removal and Grinding
  2. Coarse Polishing
  3. Fine Polishing
  4. Final Polishing

Polishing is usually done by wetting the film with a liquid and manually moving the fiber over the film in a figure-of-eight motion using polishing discs or pucks. Automated systems can also polish multiple connectors simultaneously.

 

Conclusion

XYT Lapping Film Factory offers a diverse range of high-quality polishing films and accessories, ensuring superior performance and versatility for fiber optic connector polishing. Our solutions are designed to meet the highest standards, providing exceptional results for various applications in the fiber optics indus

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XYT Polishing Lapping Film Applications

Transport Package

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            

Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

For fine polishing

SC2

2µm

For fine polishing

SC3

3µm

For fine polishing

SC6

6µm

For medium polishing

SC9

9µm

For coarse polishing

SC15

15µm

For epoxy adhesive removal

SC16

16µm

For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

For Final Polishing

AO1

1µm

For Final Polishing

AO2

2µm

For Final Polishing

AO3

3µm

For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

For fine polishing

AO12

12µm

For medium polishing

AO15

15µm

For medium polishing

AO30

30µm

For medium polishing

AO40

40µm

For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

For Final Polishing

CO0.5

0.5µm

For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing
MPO MT-AO1 Flock 1µm For MT MPO Polishing
MPO MT-CE Flock 1µm For MT MPO Final Polishing
MPO MT-SiO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Fine Polishing
MT-AO1 500ML/Bottle For Fine Polishing
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

XYT Product Series

Available in discs, sheets, tapes, belts and rolls.

Order your products and ship in a short time. Always in stock for large order. Easy to use.

FAQs – Lapping Film

 

1. What is lapping film used for?

 

Lapping film is used for polishing, smoothing, and fine-tuning surfaces to achieve the required level of finish and precision.

 

 

 

 

2. What are the different types of lapping films?

 

There are several types of lapping films, including diamond, aluminum oxide, silicon carbide, silicon dioxide and cerium oxide, each suitable for specific materials and applications.

 

 

 

 

3. Can lapping film be used on any material?

 

Lapping films can be used on a wide range of materials, including metals, ceramics, glass , woods and plastics. However, it’s essential to choose the appropriate abrasive type and grit size based on the material being processed and the desired surface finish.

 

 

 

 

4. How do I choose the right lapping film for my application?

 

To choose the right lapping film, consider factors such as the material being cut or processed, the desired surface finish, and the level of precision required. Also, take into account the abrasive type, grit size, and backing type to select the most suitable lapping film.

 

 

 

 

5. How do I maintain and prolong the life of my lapping film?

 

To maintain and prolong the life of your lapping film, clean the workpiece and lapping film before use, apply even pressure during the lapping process, replace worn-out diamond lapping films often, and store them in a clean, dry environment.

 

 

 

 

6. What is lapping film used for?

 

Lapping film is a highly refractory consumable primarily for optical fiber processing or polishing.