Polishing Films for MPO / MT Connectors
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Design Use ForMPO MT Polishing
Polishing Films for MPO / MT Connectors
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MT ferrules are widely applied in multiple optical connectors like MPO/MTP, QSFP+ transceivers, active optical cables (AOC cable), and also suitable for custom designed passive or active fiber coupling packages. Fiber is secured to the ferrules with an optical connector grade thermal cure epoxy and can be polished with specially made Flock Pile Polishing Films. XYT has designed Polishing Film that achieves geometry and fiber height requirements consistently in your MT connector polishing operation.
MPO Slurries Polishing Process
Process Stage | Product | Mineral | Pad | Polishing Agent | Polishing Press | Polishing Time | Polishing Speed |
1 | XYT-MPO SC15 | Silicon Carbide | Glass | DI Water | 2 Kg | 60 Sec | 100 RPM |
2 | XYT-MPO SC3 | Silicon Carbide | Glass | DI Water | 4 Kg | 90 Sec | 120 RPM |
3 | XYT-MPO MT-SC1 Slurries + MT Black Cloth | Glass | MT-SC1 Slurries | 7 Kg | 200 Sec | 160 RPM |
MPO DI Water Polishing Process
Process Stage | Product | Mineral | Pad | Polishing Agent |
1 | XYT-MPO SC15 | Silicon Carbide | Glass | DI Water |
2 | XYT-MPO SC3 | Silicon Carbide | Glass | DI Water |
3 | XYT-MPO-MT-SC1 Flock | Silicon Carbide | Glass | DI Water |
4 | XYT-MPO-MT-CO Flock | Cerium Oxide | Glass | DI Water |
The following steps outline the polishing process using XYT Polishing Films for MT (MPO) and other multi-fiber, thermoplastic ferrule applications:
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Step 1: XYT-MPO-SC15
- Film: 15 µm Silicon Carbide
- Backing: 3 mil
- Polishing Time: 50 seconds
- Pressure: 2 pounds
- RPM: 110
- Polishing Pad: Glass Pad
- Polishing Agent: DI Water
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Step 2: XYT-MPO-SC3
- Film: 3 µm Silicon Carbide
- Backing: 3 mil
- Polishing Time: 130 seconds
- Pressure: 2 pounds
- RPM: 130
- Polishing Pad: Glass Pad
- Polishing Agent: DI Water
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Step 3: XYT-MPO-MT SC1 Flock
- Film: 1 µm Silicon Carbide
- Backing: 3 mil
- Polishing Time: 140 seconds
- Pressure: 5 pounds
- RPM: 160
- Polishing Pad: Glass Pad
- Polishing Agent: DI Water
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Step 4: XYT-MPO-MT CO OR XYT-MPO-MT SO2
- Film: 0.02 µm Cerium Oxide or SiO2
- Backing: 3 mil
- Polishing Time: 40 seconds
- Pressure: 5 pounds
- RPM: 160
- Polishing Pad: Glass Pad
- Polishing Agent: DI Water
Connector Type: MT-Ferrule
XYT High-Performance Polishing Films
- XYT-MPO-SC15 (50 PCS/SET): 15 µm Silicon Carbide, 5" Round, 3 mil backing.
- XYT-MPO-SC3 (50 PCS/SET): 3 µm Silicon Carbide, 5" Round, 3 mil backing.
- MPO-MT SC1 Flock (50 PCS/SET): 1 µm Silicon Carbide, 5" Round, 3 mil backing.
- MPO-MT CO (50 PCS/SET): 0.02 µm Cerium Oxide, Flock Pile Final, 5" Round, 3 mil backing.
- MPO-MT SO2 (50 PCS/SET): SiO2 Film, SiO2 Flock Pile Final, 5" Round, 3 mil backing.
Lapping Film Features:
- Part Number: MPO-MT SC1 Flock
- Film Color: Grey
- Particle Type: Silicon Carbide
- Grit Size: 1 micron (1 µm)
- Flock Pile Material: Nylon
- Flock Pile Diameter: 5" disc
- Flock Pile Length: 0.6 mm
- Base Film Material: Polyethylene terephthalate
- Base Film Thickness: 2 mil (50 µm)
- Quantity: 50 discs
By following these steps and utilizing XYT's high-quality polishing films, you can achieve excellent polishing results for MT (MPO) and other multi-fiber connectors, ensuring optimal performance and durability in your optical networks.
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