High-quality lapping films using tightly-graded diamond particles coated on a polyester film. Provides precision finishes in diverse applications including polishing of fiber optic connector epoxy removal, refining, and polishing; industrial rolls (Coating, Calendaring, Etc.), Bearings, Precision Shafts, Optical Lens and other applications requiring controlled surface finishes on metals, alloys, and ceramics. Available in discs, rolls and sheets from 0.02 to 45µm.
XYT™ Diamond Lapping Film
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Film Thickness75 µm/3 mil
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MaterialsDiamond
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Standard Forms:5 Inch Discs
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Grades0.05-100μm
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PSA BackingWithout PSA Backing (Can be add PSA Backing if needed, Unit Price add $0.1usd)
XYT Diamond Polishing Film is a microabrasive product with diamond micron-graded grains slurry coated on high precision 75 µm / 3 mil film, which gives a high-accuracy finishing and excellent flexibility and durability.
It can be used either dry or water emulsion.
XYT Diamond Polishing Film comes in various forms for use in different application techniques.
The main applications for XYT Diamond Polishing film are lapping and polishing processes of hard materials likes carbides, ceramics, metals, glass, fiber optic connectors and other finishing and lapping process.
It is available in PSA (Pressure Sentitive Adhesive) as discs, sheets and rolls.
Product Characteristics
★ Evenly-sprayed particles on coated surfaces.
★ Submicron powder particles make high polishing accuracy.
★ Positioned lapping & polishing to save abrasive materials.
★ Fine curved surface polishing effects because of flexible substrate.
★ Suitable for polishing with dry, water or oil.
Mesh | 180 | 240 | 360 | 400 | 600 | 1000 | 1200 | 2000 | 2500 | 4000 | 6000 | 8000 | 10000 |
Particle Size(µm) | 80 | 60 | 45 | 40 | 30 | 16 | 15 | 9 | 6 | 3 | 2 | 1 | 0.5 |
Order your products and ship in a short time. Always in stock for large order. Easy to use.
Ceramic Connector Polishing
Step | Polishing Film | Process | Lifetime | ||||
Micron | Mineral | Product | Pad | Liquid | Time | ||
Remove Epoxy | 30µm | Diamond | D30 | 80 D | DI water | 30-35s | >30 plates |
Rough Polishing | 9µm | Diamond | D9 | 80 D | DI water | 30-35s | >30 plates |
Fine Polishing | 1µm | Diamond | D1 | 80 D | DI water | 35-40s | >30 plates |
Final Polishing | 0.02µm | SiO2 | SO/ADS | 70 D | DI water | 30-40s | >10 plates |
What’s more, the life time of XYT Diamond Laping Film is over 30 plates, while XYT's ADS is over 10 plates, which will help you save a great amount of cost.
During the process please use our suggested polish pads, do the cleaning accordingly and set the working time correctly, so you will get the ideal finish for your Ceramic Connectors.
Other product series:
Product Series |
Model |
Size(µm) |
Use |
Silicon Carbide Series |
SC0.5 |
0.5µm |
For fine polishing |
SC1 |
1µm |
For fine polishing | |
SC2 |
2µm |
For fine polishing | |
SC3 |
3µm |
For fine polishing | |
SC6 |
6µm |
For medium polishing | |
SC9 |
9µm |
For coarse polishing | |
SC15 |
15µm |
For epoxy adhesive removal | |
SC30 |
30µm |
For epoxy glass removal | |
Aluminum Oxide Series |
AO0.5 |
0.5µm |
For Final Polishing |
AO1 |
1µm |
For Final Polishing | |
AO2 |
2µm |
For Final Polishing | |
AO3 |
3µm |
For Final Polishing | |
AO6 |
6µm |
For fine or final polishing |
|
AO9 |
9µm |
For fine polishing | |
AO12 |
12µm |
For medium polishing | |
AO15 |
15µm |
For medium polishing | |
AO30 |
30µm |
For medium polishing | |
AO45 |
45µm |
For medium polishing | |
ADS Final Lapping Film | ADS0.02 | 0.02µm | For Final Polishing |
Silicon Dioxide Series | SO0.5 | 0.5µm | For Final Polishing |
SO0.02 | 0.02µm | For Final Polishing | |
Cerium Oxide Series |
CO1 |
0.5µm |
For Final Polishing |
CO0.5 |
1µm |
For Final Polishing |
XYT‘s Diamond Lapping Film: Advantages and Applications
Achieve Ideal End Face
XYT Diamond lapping films are engineered with a precise distribution of diamond particles, ensuring a uniform coating and consistent thickness. This meticulous arrangement of micro-powder helps achieve an ideal end face finish, making them essential for high-precision applications such as fiber optic connector polishing and metallographic sample preparation.
Save Your Time
The high-grade micro-powder in diamond lapping films is designed with specific angles to deliver a fast cut, significantly reducing the time required for polishing and grinding. This feature enhances productivity, making these films suitable for industries where time efficiency is critical, such as electronics and automotive manufacturing.
Long Life
The long life of diamond lapping films is attributed to their scientific formula design, which provides continuous grinding force that diminishes slowly over time. This durability minimizes the frequency of abrasive changes, resulting in lower operational costs and improved throughput in industrial settings.
Tailor-made for Various Applications and Machines
XYT Diamond lapping films are versatile and can be used with most polishing machines and fixtures, including those operating at higher speeds and pressures. Their adaptability makes them suitable for a wide range of applications, from polishing hard metals and ceramics to finishing delicate optical components .
Excellent Polishing Accuracy
Whether used for dry or wet polishing, XYT diamond lapping films achieve high-quality, non-rough surfaces. In dry polishing, they leave a smooth finish, while in wet or oil polishing, they can achieve even higher levels of smoothness and shine. This accuracy is critical in industries such as aerospace, where surface finish can significantly impact performance and longevity of components.
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Telecommunications
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Automotive
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Roller finishing
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Electronics
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Semiconductors
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Aerospace
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Optical Glass Crystal
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Jewellery lapidary
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Medical
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Oil & Gas
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Food Processing
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Furniture and Wood industry
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Metals Finish
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Fiber Optics Polishing
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Music industry
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LED LCD Panel
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Mobile Phone Industry
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Watch
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Printing and Paper industry
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Engine and Machine parts
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Hydraulic components
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Pneumatic components
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Ball bearings
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Gear and Train components
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Moulds
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Cranks Cams and Steering devices
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Dental Polishing
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Knife Blade Tools sharpening
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Hard disks and Magnetic head
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Other parts end face polishing