XYT™ Diamond Lapping Film Disc Rolls

XYT™ Diamond Lapping Film Disc Rolls: The Ultimate Precision Polishing Solution

XYT™ Diamond Lapping Film Disc Rolls offer the perfect solution for achieving high-performance, precision polishing across a wide range of industries, including fiber optics, metalworking, automotive, and aerospace applications. Designed with diamond abrasives bonded to a flexible polyester film, XYT™ diamond lapping films ensure consistent and durable results for the most demanding polishing tasks.

With their exceptional hardness, abrasion resistance, and ability to achieve mirror-like finishes, these diamond films are perfect for final polishing and achieving the most accurate and smooth surfaces. Available in various grit sizes, disc, and roll forms, XYT™ Diamond Lapping Film Disc Rolls cater to both manual and machine polishing applications.

Key Features of XYT™ Diamond Lapping Film Disc Rolls

1. High-Quality Diamond Abrasives:

   • XYT™ Diamond Lapping Film Disc Rolls are manufactured using premium diamond abrasives that are bonded to a durable polyester backing. This unique combination provides long-lasting performance, consistent polishing results, and the ability to achieve superfine finishes with minimal material removal.

2. Versatile Grit Range:

   • Available in a broad range of grit sizes, from 0.1 µm to 100 µm, XYT™ diamond films are ideal for multi-step polishing processes, including rough grinding, intermediate smoothing, and final polishing to achieve optical clarity.

3. Flexible and Durable Polyester Backing:

   • The films are backed by flexible polyester, offering the ideal combination of flexibility and strength. The film’s design enables it to conform to surfaces, ensuring a uniform and precise polish even on complex geometries.

4. Long Lifespan and Cost Efficiency:

   • XYT™ Diamond Lapping Film Disc Rolls are designed to last longer than traditional abrasives, providing cost-effective polishing solutions for both large-scale production environments and high-precision applications.

5. Available in Disc and Roll Forms:

   • These films are available in both discs and rolls to cater to different polishing needs. The discs are ideal for hand polishing, while rolls are perfect for machine polishing applications.

Applications of XYT™ Diamond Lapping Film Disc Rolls

1. Fiber Optic Polishing:

   • Application: XYT™ Diamond Lapping Film Disc Rolls are widely used in the fiber optic industry to polish connector ferrules, including MPO, MTP, SC, LC, FC, ST, MU, and SMA connectors.
   • Process: The diamond abrasives help achieve mirror-like finishes on fiber optic connectors, minimizing insertion loss and return loss, ensuring the highest quality in fiber optic networks.

2. Metal and Automotive Polishing:

   • Application: XYT™ diamond films are used for metalworking applications, including polishing automotive parts, engine components, turbine blades, and hydraulic systems.
   • Process: The films deliver high-precision polishing for metal parts, improving surface finish, reducing friction, and increasing the efficiency and longevity of critical components.

3. Aerospace and Tool Manufacturing:

   • Application: Diamond lapping films are essential for aerospace and tool manufacturing where exacting standards of surface finish and tolerance are required.
   • Process: XYT™ diamond films are used to polish aerospace engine parts, aircraft landing gears, cutting tools, and precision gauges, enhancing both performance and durability.

4. Semiconductor and Electronics Polishing:

   • Application: XYT™ Diamond Lapping Film Disc Rolls are used to polish semiconductor wafers and optical components in electronics and photonic applications.
   • Process: The films provide high-precision finishes that enhance the performance and optical properties of semiconductor and photonic devices.

5. Optical Lenses and Mirrors:

   • Application: In the optical industry, these films are used for polishing lenses, mirrors, and optical crystals to achieve optical clarity and smooth surface finishes.
   • Process: The superior abrasive quality of diamond films makes them ideal for final polishing of optical lenses and mirrors used in camera lenses, microscopes, telescopes, and other high-precision optical devices.

Advantages of XYT™ Diamond Lapping Film Disc Rolls

1. Superior Performance:

   • With diamond abrasives embedded in the film, XYT™ diamond lapping films offer high abrasion resistance and consistent polishing performance over extended usage. This results in outstanding surface quality and repeatable polishing results.

2. Precision and Accuracy:

   • XYT™ Diamond Lapping Film Disc Rolls deliver unmatched precision for polishing sensitive components, such as fiber optic connectors and optical lenses, where surface uniformity and micron-level accuracy are essential.

3. Cost-Effective:

   • Due to their long lifespan and consistent performance, XYT™ diamond lapping films are a cost-effective solution, reducing the need for frequent abrasive replacements and lowering overall polishing costs.

4. Reduced Polishing Time:

   • The high cutting power of diamond abrasives enables faster material removal, allowing for reduced polishing times, which increases productivity in manufacturing environments.

5. Versatility:

   • Available in various grit sizes and forms, these films are suited for a wide variety of applications, from coarse grinding to final polishing, making them highly versatile for both manual and machine polishing processes.

Conclusion

XYT™ Diamond Lapping Film Disc Rolls represent the highest level of performance and precision polishing. With their exceptional durability, versatility, and range of applications, these films provide superior polishing solutions for industries such as fiber optics, automotive, aerospace, semiconductors, and optics. Whether you are polishing fiber optic connectors to ensure optimal signal quality, polishing metal components for industrial machinery, or finishing optical lenses for high-precision equipment, XYT™ Diamond Lapping Film Disc Rolls are the ultimate tool for achieving flawless results.

For more information, or to place an order, please contact us at:

• Email: sales@xytbrands.com
• Phone: +86-15702088819

Polishing films are polishing materials with ultra-precision flexibility. They are made with diamond powders evenly coated on the surface of flexible substrate by adhesives and are often used for lapping and precision polishing of optical fiber pins, semiconducting materials, metal rollers, etc.

XYT™ Diamond Lapping Film Disc Rolls
Most widely used diamond lapping film. Fast cut, increased throughput. Flatter surface and sharp edges. Uniform finish. Available in discs, sheets and rolls. Precisely graded diamond particles coated on a polyester film. Provides a consistent, repeatable finish on extremely hard materials. Available in several grades between 0.10 and 60.0 micron. For more information on XYT's high-quality lapping films, visit our website at polishingfilm.com or contact us at sales@xytbrands.com | +8615702088819.

Fibre cable patch cord connector grinding XYT grind patch cords polish optical polisher fiber optic polishing
    SC/FC/ST/LC/MU/E2000 Polishing Film 24-42 Port SC/UPC Fiber Opic Connector Polish for Making Fiber Optical Connector
 Fibre Polishing Ftth Fast Connector Polish Ferrule Fiber Optic Cable Poliser Fiber Polishing
2. APC return loss    -60 dB
3. UPC return loss    -50 dB
4. Insertion loss    0.3 dB (SM), 0.2 dB (MM)
5. Under cut    50nm
6. 3D pass    PC>95%, APC>90%
7. Polishing capacity    SC 36 Max, LC 42 Max

ABRASIVE MATERIAL : Diamond
BACKING : No Backed
DIMENSIONS : 5 in [127 mm]  Can be customized according to special requirements.
MICRON SIZE : 30μm 15μm 9μm 6μm 3μm 1μm
PRODUCT FAMILY : XYT'S D Series Lapping Film
QTY/Bags : 50Pcs

MOQ:100Pcs.

perfect grinding efficiency for surface’s high-resolution with different precision demand
Consistent finishing performance
High durability and cost reduction
Available for dry polishing and wet polishing

Application: