Abrasive Lapping Film Manufacturer , , , , , Polishing Films for SC/PC, FC/PC, FC/APC, and SMA Type Connectors -XYT Lapping Film Official Website
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Polishing films play a critical role in ensuring the high performance and reliability of fiber optic connectors. For connector types like SC/PC, FC/PC, FC/APC, and SMA, specially designed polishing films are essential to achieve precision, durability, and optimal optical performance.

Polishing Films for SC/PC, FC/PC, FC/APC, and SMA Type Connectors

Polishing Films for SC/PC, FC/PC, FC/APC, and SMA Type Connectors

Polishing films play a critical role in ensuring the high performance and reliability of fiber optic connectors. For connector types like SC/PC, FC/PC, FC/APC, and SMA, specially designed polishing films are essential to achieve precision, durability, and optimal optical performance.


Polishing Films: A Vital Tool for Fiber Optic Connectors

Polishing films are engineered with high-quality abrasives, such as diamond, aluminum oxide, or silicon carbide, which deliver superior performance for finishing ferrules in connectors. Their precision, uniformity, and ability to meet industry standards make them indispensable in the production of fiber optic components.

Designed for SC/PC Connectors

SC/PC (Subscriber Connector/Physical Contact) connectors demand a highly polished end face to minimize insertion loss and ensure optimal signal transmission. Polishing films for SC/PC connectors ensure:

  • Smooth surface finish.
  • Precise end-face geometry.
  • Low back reflection.

Specialized for FC/PC Connectors

FC/PC (Ferrule Connector/Physical Contact) connectors are widely used in high-performance networks. Polishing films for these connectors are designed to provide:

  • Enhanced durability.
  • High-quality surface finishes for better alignment.
  • Reduced fiber core offset.

Optimized for FC/APC Connectors

FC/APC (Ferrule Connector/Angled Physical Contact) connectors require precise angled polishing to minimize back reflections. Polishing films for FC/APC connectors offer:

  • Accurate 8-degree angled finishes.
  • Reduced optical signal loss.
  • Superior return loss.

Tailored for SMA Connectors

SMA (SubMiniature Version A) connectors are used in systems requiring high durability. Polishing films for SMA connectors are designed to:

  • Enhance alignment precision.
  • Provide excellent surface quality for consistent performance.
  • Ensure compatibility with varying fiber diameters.


Key Advantages of Polishing Films

  1. Precision and Consistency:
    Micron-graded abrasives ensure uniform finishes, batch after batch.

  2. Durable Construction:
    High-quality resin bonding improves abrasive retention, extending film life.

  3. Versatile Applications:
    Available for hand polishing, jig polishing, and machine polishing setups.

  4. Wide Material Compatibility:
    Designed for use on ceramic and zirconia ferrules, meeting industry standards for these materials.

  5. Efficiency in Production:
    Faster polishing times and consistent results increase throughput and lower costs.


Applications of Polishing Films in Connector Finishing

Polishing films are used throughout the polishing process, including:

  • Coarse Polishing: Removes uneven surfaces and prepares ferrules for further refinement.
  • Fine Polishing: Achieves the smoothness and geometry required for connector performance.
  • Final Polishing: Produces ultra-smooth finishes that meet strict optical standards.

Why Choose Specialized Polishing Films?

Polishing films tailored for SC/PC, FC/PC, FC/APC, and SMA connectors ensure superior results in terms of optical performance, durability, and efficiency. Their ability to deliver precision, repeatability, and ease of use makes them the preferred choice for fiber optic manufacturers and technicians worldwide.

For high-quality polishing films and expert support, contact us at sales@xytbrands.com or call +86-15702088819.

 

ZrO2 Ceramic Ferrules
Quartz capillary
Glass materials
Stainless steel and titanium alloy
Colophony material
MT-RJ, MPO, MPT etc

 

Application
> Mainly used for polishing fiber optic connector, patchcord, ferrule end face;
> Or non-standard materials like metal, glass, ceramic end face polishing;
> Or precision parts end face polishing.

 

Recommended Polishing Process as following: 
- D30 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)

- D15 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)

- D9 / D3 / D1 / Final Polishing film (XYT's ADS)

- D15 / D3 / D1 / Final Polishing film (XYT's ADS)

- D30 / D9 / D1 / Final Polishing film (XYT's ADS)

Ceramic Connector Polishing

Step Polishing Film Process Lifetime
Micron Mineral Product Pad Liquid Time
Remove Epoxy 30µm Diamond D30 80 D DI water 30-35s >30 plates
Rough Polishing 9µm Diamond D9 80 D DI water 30-35s >30 plates
Fine Polishing 1µm Diamond D1 80 D DI water 35-40s >30 plates
Final Polishing 0.02µm SiO2 SO/ADS 70 D DI water 30-40s >10 plates

 

What’s more, the life time of XYT Diamond Laping Film is over 30 plates, while XYT's ADS is over 10 plates, which will help you save a great amount of cost.

During the process please use our suggested polish pads, do the cleaning accordingly and set the working time correctly, so you will get the ideal finish for your Ceramic Connectors.

 

 

 

 

 

PV:0

XYT Polishing Lapping Film Applications

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            

Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

For fine polishing
SC1A 1µm For MPO polishing  Fiber Heiht Adjust

SC2

2µm

For fine polishing

SC3

3µm

For fine polishing

SC6

6µm

For medium polishing

SC9

9µm

For coarse polishing

SC15

15µm

For epoxy adhesive removal

SC16

16µm

For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

For Final Polishing

AO1

1µm

For Final Polishing

AO2

2µm

For Final Polishing

AO3

3µm

For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

For fine polishing

AO12

12µm

For medium polishing

AO15

15µm

For medium polishing

AO30

30µm

For medium polishing

AO40

40µm

For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

For Final Polishing

CO0.5

0.5µm

For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing Fiber Height and Corp Dip Adjust
MPO MT-AO1 Flock 1µm For MT MPO Polishing Fiber Height and Corp Dip Adjust
MPO MT-CE Flock 1µm For MT MPO Final Polishing
MPO MT-SiO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Polishing Fiber Height and Corp Dip Adjust  
MPO-MT-CE0.5 0.5µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Final Polishing
MT-AO1 500ML/Bottle For Fine Polishing Fiber Heiht Adjust
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

XYT Product Series

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