POLISHING FILMS: Ideal for Ceramic & Zirconia Ferrules
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Film Thickness75 µm/3 mil
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Materials:Dimond or Silicon Carbide
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Standard Forms:5 Inch Discs 127mm
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SizesAvailable in discs, sheets, tapes, belts and rolls
XYT Lapping Film for FC ,LC , ST ,SC/PC /APC connector polishing
POLISHING FILMS: Ideal for Ceramic & Zirconia Ferrules
Polishing films are essential tools in the fiber optic industry, enabling precision and consistency in achieving high-quality finishes on ferrules and connectors. Among these, specialized films designed for ceramic and zirconia ferrules have become indispensable for ensuring optimal performance in fiber optic connectors.
Key Features of Polishing Films for Ceramic & Zirconia Ferrules
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Precision Polishing
Polishing films designed for ceramic and zirconia ferrules deliver exceptional precision. They ensure a consistent and repeatable finish, which is critical for the reliable performance of optical connectors. -
Tailored for Specific Connector Types
These films are engineered to meet the unique polishing requirements of popular connector types, including:- SC/PC (Subscriber Connector/Physical Contact): Ensures low insertion loss and high return loss.
- FC/PC (Ferrule Connector/Physical Contact): Provides robust and durable connections, ideal for critical applications.
- FC/APC (Ferrule Connector/Angled Physical Contact): Offers superior performance for angled ferrules, minimizing back reflections.
- SMA (SubMiniature Version A): Specially designed for fiber optic systems requiring higher durability and alignment precision.
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High Compatibility with Materials
The films are optimized for polishing hard materials like ceramic and zirconia, ensuring minimal surface damage and superior end-face geometry. -
Durability and Longevity
Manufactured using advanced abrasives such as diamond or aluminum oxide, these films maintain their effectiveness over multiple polishing cycles, reducing costs and enhancing productivity.
Applications in Connector Polishing
Polishing films are used across various steps of the connector polishing process, from coarse to fine polishing:
- Initial Polishing: Removes excess material and flattens the surface for further refinement.
- Intermediate Polishing: Smoothens the surface, ensuring proper alignment for optimal optical transmission.
- Final Polishing: Provides the ultra-smooth finish necessary for high-performance fiber optic connections, achieving stringent industry standards.
Benefits of Using Advanced Polishing Films
- Enhanced Performance: Polished ferrules reduce optical signal loss and improve return loss.
- Versatility: Suitable for a wide range of connector types and polishing setups, including hand polishing and automated machines.
- Consistent Results: Micron-graded abrasives ensure uniform performance across batches.
- Efficiency: Faster polishing times reduce production bottlenecks and improve throughput.
Conclusion
Polishing films for ceramic and zirconia ferrules are crucial for achieving the high-quality finishes required in SC/PC, FC/PC, FC/APC, and SMA type connectors. These films ensure reliable, durable, and high-performance fiber optic connections, supporting the growing demands of modern communication networks.
For more information or to explore our range of polishing films, contact us at sales@xytbrands.com or call +86-15702088819.
ZrO2 Ceramic Ferrules
Quartz capillary
Glass materials
Stainless steel and titanium alloy
Colophony material
MT-RJ, MPO, MPT etc
Application
> Mainly used for polishing fiber optic connector, patchcord, ferrule end face;
> Or non-standard materials like metal, glass, ceramic end face polishing;
> Or precision parts end face polishing.
Recommended Polishing Process as following:
- D30 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)
- D15 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)
- D9 / D3 / D1 / Final Polishing film (XYT's ADS)
- D15 / D3 / D1 / Final Polishing film (XYT's ADS)
- D30 / D9 / D1 / Final Polishing film (XYT's ADS)
Ceramic Connector Polishing
Step | Polishing Film | Process | Lifetime | ||||
Micron | Mineral | Product | Pad | Liquid | Time | ||
Remove Epoxy | 30µm | Diamond | D30 | 80 D | DI water | 30-35s | >30 plates |
Rough Polishing | 9µm | Diamond | D9 | 80 D | DI water | 30-35s | >30 plates |
Fine Polishing | 1µm | Diamond | D1 | 80 D | DI water | 35-40s | >30 plates |
Final Polishing | 0.02µm | SiO2 | SO/ADS | 70 D | DI water | 30-40s | >10 plates |
What’s more, the life time of XYT Diamond Laping Film is over 30 plates, while XYT's ADS is over 10 plates, which will help you save a great amount of cost.
During the process please use our suggested polish pads, do the cleaning accordingly and set the working time correctly, so you will get the ideal finish for your Ceramic Connectors.
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Telecommunications
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Automotive
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Roller finishing
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Electronics
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Semiconductors
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Aerospace
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Optical Glass Crystal
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Jewellery lapidary
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Medical
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Oil & Gas
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Food Processing
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Furniture and Wood industry
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Metals Finish
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Fiber Optics Polishing
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Music industry
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LED LCD Panel
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Mobile Phone Industry
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Watch
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Printing and Paper industry
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Engine and Machine parts
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Hydraulic components
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Pneumatic components
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Ball bearings
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Gear and Train components
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Moulds
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Cranks Cams and Steering devices
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Dental Polishing
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Knife Blade Tools sharpening
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Hard disks and Magnetic head
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Other parts end face polishing