Abrasive Lapping Film Manufacturer , , , , , POLISHING FILMS: Ideal for Ceramic & Zirconia Ferrules-XYT Lapping Film Official Website
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Key Features of Polishing Films for Ceramic & Zirconia Ferrules

POLISHING FILMS: Ideal for Ceramic & Zirconia Ferrules

  • Film Thickness
    75 µm/3 mil
  • Materials:
    Dimond or Silicon Carbide
  • Standard Forms:
    5 Inch Discs 127mm
  • Sizes
    Available in discs, sheets, tapes, belts and rolls

XYT Lapping Film for FC ,LC , ST ,SC/PC /APC connector polishing

 

POLISHING FILMS: Ideal for Ceramic & Zirconia Ferrules

Polishing films are essential tools in the fiber optic industry, enabling precision and consistency in achieving high-quality finishes on ferrules and connectors. Among these, specialized films designed for ceramic and zirconia ferrules have become indispensable for ensuring optimal performance in fiber optic connectors.

 


Key Features of Polishing Films for Ceramic & Zirconia Ferrules

  1. Precision Polishing
    Polishing films designed for ceramic and zirconia ferrules deliver exceptional precision. They ensure a consistent and repeatable finish, which is critical for the reliable performance of optical connectors.

  2. Tailored for Specific Connector Types
    These films are engineered to meet the unique polishing requirements of popular connector types, including:

    • SC/PC (Subscriber Connector/Physical Contact): Ensures low insertion loss and high return loss.
    • FC/PC (Ferrule Connector/Physical Contact): Provides robust and durable connections, ideal for critical applications.
    • FC/APC (Ferrule Connector/Angled Physical Contact): Offers superior performance for angled ferrules, minimizing back reflections.
    • SMA (SubMiniature Version A): Specially designed for fiber optic systems requiring higher durability and alignment precision.
  3. High Compatibility with Materials
    The films are optimized for polishing hard materials like ceramic and zirconia, ensuring minimal surface damage and superior end-face geometry.

  4. Durability and Longevity
    Manufactured using advanced abrasives such as diamond or aluminum oxide, these films maintain their effectiveness over multiple polishing cycles, reducing costs and enhancing productivity.


Applications in Connector Polishing

Polishing films are used across various steps of the connector polishing process, from coarse to fine polishing:

  • Initial Polishing: Removes excess material and flattens the surface for further refinement.
  • Intermediate Polishing: Smoothens the surface, ensuring proper alignment for optimal optical transmission.
  • Final Polishing: Provides the ultra-smooth finish necessary for high-performance fiber optic connections, achieving stringent industry standards.

Benefits of Using Advanced Polishing Films

  1. Enhanced Performance: Polished ferrules reduce optical signal loss and improve return loss.
  2. Versatility: Suitable for a wide range of connector types and polishing setups, including hand polishing and automated machines.
  3. Consistent Results: Micron-graded abrasives ensure uniform performance across batches.
  4. Efficiency: Faster polishing times reduce production bottlenecks and improve throughput.

Conclusion

Polishing films for ceramic and zirconia ferrules are crucial for achieving the high-quality finishes required in SC/PC, FC/PC, FC/APC, and SMA type connectors. These films ensure reliable, durable, and high-performance fiber optic connections, supporting the growing demands of modern communication networks.

For more information or to explore our range of polishing films, contact us at sales@xytbrands.com or call +86-15702088819.

 

 

ZrO2 Ceramic Ferrules
Quartz capillary
Glass materials
Stainless steel and titanium alloy
Colophony material
MT-RJ, MPO, MPT etc

 

Application
> Mainly used for polishing fiber optic connector, patchcord, ferrule end face;
> Or non-standard materials like metal, glass, ceramic end face polishing;
> Or precision parts end face polishing.

 

Recommended Polishing Process as following: 
- D30 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)

- D15 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)

- D9 / D3 / D1 / Final Polishing film (XYT's ADS)

- D15 / D3 / D1 / Final Polishing film (XYT's ADS)

- D30 / D9 / D1 / Final Polishing film (XYT's ADS)

Ceramic Connector Polishing

Step Polishing Film Process Lifetime
Micron Mineral Product Pad Liquid Time
Remove Epoxy 30µm Diamond D30 80 D DI water 30-35s >30 plates
Rough Polishing 9µm Diamond D9 80 D DI water 30-35s >30 plates
Fine Polishing 1µm Diamond D1 80 D DI water 35-40s >30 plates
Final Polishing 0.02µm SiO2 SO/ADS 70 D DI water 30-40s >10 plates

 

What’s more, the life time of XYT Diamond Laping Film is over 30 plates, while XYT's ADS is over 10 plates, which will help you save a great amount of cost.

During the process please use our suggested polish pads, do the cleaning accordingly and set the working time correctly, so you will get the ideal finish for your Ceramic Connectors.

 

 

 

 

 

PV:0

XYT Polishing Lapping Film Applications

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            

Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

For fine polishing
SC1A 1µm For MPO polishing  Fiber Heiht Adjust

SC2

2µm

For fine polishing

SC3

3µm

For fine polishing

SC6

6µm

For medium polishing

SC9

9µm

For coarse polishing

SC15

15µm

For epoxy adhesive removal

SC16

16µm

For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

For Final Polishing

AO1

1µm

For Final Polishing

AO2

2µm

For Final Polishing

AO3

3µm

For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

For fine polishing

AO12

12µm

For medium polishing

AO15

15µm

For medium polishing

AO30

30µm

For medium polishing

AO40

40µm

For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

For Final Polishing

CO0.5

0.5µm

For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing Fiber Height and Corp Dip Adjust
MPO MT-AO1 Flock 1µm For MT MPO Polishing Fiber Height and Corp Dip Adjust
MPO MT-CE Flock 1µm For MT MPO Final Polishing
MPO MT-SiO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Polishing Fiber Height and Corp Dip Adjust  
MPO-MT-CE0.5 0.5µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Final Polishing
MT-AO1 500ML/Bottle For Fine Polishing Fiber Heiht Adjust
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

XYT Product Series

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