XYT™ – Polishing MPO Patch Cords: 4-Step Polishing Process with DI Water

🌟 XYT Lapping Film: MPO MTP Connector Polishing Solutions 🌟

Discover the best MPO MTP Polishing Solutions at unbeatable prices with XYT. MPO Fiber Optic connectors are Plug and Play, using multi-fiber cables for efficient signal transmission. To ensure optimal performance, our polishing films have self-sharpening properties, maintaining a positive Core Dip value.

🔹 Recommended 4 Steps Slurry Polishing Process (Perfect End Face Finish):

XYT-MPO-SC15
XYT-MPO-SC9
XYT-MPO-SC3
XYTMT-SC1 Slurry and XYTMT- Black Cloth

🔹 Recommended 3 Steps Eco Slurry Polishing Process:

XYT-MPO-SC15
XYT-MPO-SC3
XYTMT-SC1 Slurry and XYTMT- Black Cloth

🔹 Recommended 4 Steps (2 Flocked Film) Di-water Polishing Process:

XYT-MPO-SC15
XYT-MPO-SC3
XYTMT-AO1 Flock
XYTMT-CO1 Flock

🔹 Recommended Eco 4 Steps ( 1 Flocked Film) Di-water Polishing Process:

XYT-MPO-SC15
XYT-MPO-SC3
XYT-MPO-SC1A
XYTMT-CO1 Flock

Optimize your polishing process with XYT's advanced solutions for exceptional performance and reliability.

#MPO #MTP #PolishingSolutions #FiberOptics #XYTLappingFilm #PrecisionPolishing

XYT™ lapping films are the ultimate solution for polishing MPO and MTP fiber optic connectors, designed to meet the stringent demands of modern telecommunication networks. Our advanced polishing films deliver consistent performance, ensuring low insertion loss, high return loss, and optimal fiber geometry for superior signal quality.

Key Features of XYT™ Lapping Film for MPO/MTP Polishing

1. Precision Abrasives

   • Engineered with micron-graded abrasives such as diamond, aluminum oxide, and silicon carbide to achieve precise material removal and surface finishing.
   • Available in various grit sizes for a multi-step polishing process.

2. Durable Polyester Backing

   • Provides a uniform and stable polishing base, ensuring consistent results across all fiber end faces.
   • Available with or without PSA (Pressure Sensitive Adhesive) backing for versatility.

3. Optimized for MPO/MTP Applications

   • Specially designed to polish multi-fiber thermoplastic ferrules, delivering a smooth and uniform finish for multiple fiber cores.
   • Helps achieve low core dip values and consistent fiber protrusion heights.

4. Wide Range of Grit Sizes

   • Rough Polishing: Coarser grits (e.g., 30 µm or 15 µm) for epoxy removal.
   • Medium Polishing: Intermediate grits (e.g., 9 µm or 3 µm) for geometry shaping.
   • Fine Polishing: Finer grits (e.g., 1 µm) for smooth surface preparation.
   • Final Polishing: Sub-micron grits for mirror-like optical finishes.

5. Customizable Options

   • Grit sizes ranging from 0.01 µm to 100 µm.
   • Formats: Sheets, rolls, discs, and tapes to suit various polishing machines and manual applications.

Polishing MPO Patch Cords: 4-Step Polishing Process with DI Water

Polishing MPO (Multi-Fiber Push-On) patch cords is crucial to ensure the best performance in fiber optic networks. The following 4-step process uses Silicon Carbide and Flocked CE0.5 Film to achieve a smooth and high-quality finish. The use of DI (Deionized) water ensures that no contaminants are introduced during the polishing stages.

Step 1: Coarse Polishing with Silicon Carbide 15µm (Model SC15B)

• Purpose: This initial step is used to remove excess material from the MPO connector and begin shaping the fiber ends.
• Film Used: Silicon Carbide 15µm (SC15B)
• Method:
  • Place the MPO connector into the special MPO model SC15B fixture designed for coarse polishing.
  • Ensure that the connector is securely placed for uniform polishing.
  • Apply Deionized (DI) water to both the polishing film and the MPO connector to maintain a consistent, smooth polish and to prevent heat build-up.
  • Use moderate pressure to achieve an effective material removal while not over-polishing the surface.

Step 2: Intermediate Polishing with Silicon Carbide 3µm (Model SC3D)

• Purpose: This step refines the finish by reducing the roughness left from the coarse polishing and further smoothens the fiber ends.
• Film Used: Silicon Carbide 3µm (SC3D)
• Method:
  • Replace the SC15B film with Silicon Carbide 3µm (SC3D) on the polishing plate.
  • Place the MPO connector into the special SC3D model fixture, ensuring it is properly aligned.
  • Continue polishing with DI water to ensure a smooth polishing action and to prevent film damage.
  • Apply light to moderate pressure, keeping the polishing uniform across the fiber ends.

Step 3: Fiber Height Adjustment with SC1A Special Film

• Purpose: The third step focuses on adjusting the fiber height to ensure all fibers are perfectly aligned, which is critical for achieving optimal signal quality.
• Film Used: SC1A Special Film
• Method:
  • Replace the SC3D film with SC1A special polishing film designed for precise fiber height adjustment.
  • Attach the MPO connector into the SC1A model fixture, which is specifically designed to provide fine adjustments for fiber heights.
  • Lightly polish with DI water to make micro-adjustments, ensuring all fibers are at an optimal height and uniform finish.
  • This step is crucial for ensuring that no fiber is too high or too low, which could cause issues with light transmission and connector performance.

Step 4: Final Polishing with Flocked CE0.5 Film

• Purpose: The final polishing step provides a smooth, high-gloss finish, eliminating any micro scratches or imperfections to ensure an excellent fiber optic connection.
• Film Used: Flocked CE0.5 Film
• Method:
  • Replace the SC1A film with Flocked CE0.5 Film.
  • The Flocked CE0.5 Film is ideal for the final polishing stage due to its fine abrasive properties, which produce an ultra-smooth finish without introducing any scratches.
  • Polish the MPO connector gently using DI water to maintain a smooth, clean, and hydrophobic surface.
  • Apply minimal pressure for a perfect, high-gloss finish, ensuring that the connector's surface is free from any polishing marks or imperfections.

Key Points to Remember

• DI Water: Using Deionized water throughout the polishing process ensures the absence of contaminants, which could affect the polishing quality and cause scratches.
• Polishing Film Selection: Each step uses a different polishing film to progressively refine the surface of the MPO connector. The choice of Silicon Carbide at each stage helps with material removal and surface refinement, while the Flocked CE0.5 Film ensures a high-gloss finish.
• Polishing Pressure: Varying pressure is applied at each step — heavier pressure during the coarse polishing stages and lighter pressure during the final polishing.

By following this 4-step process, you will achieve high-performance MPO patch cords with smooth, accurate fiber ends, ensuring optimal signal integrity in high-speed fiber optic networks.

Advantages of XYT™ Polishing Films for MPO/MTP Connectors

• High Durability: Extended film life reduces the need for frequent replacement, enhancing cost efficiency.
• Consistent Results: Delivers repeatable performance across all polishing processes.
• Easy Maintenance: Films are designed for quick cleaning and setup, ensuring a smooth workflow.
• Versatility: Suitable for various MPO/MTP connectors, including multimode and single-mode applications.

Applications

• Telecommunications and Data Centers
  • Ideal for MPO/MTP connectors used in high-density fiber networks and data centers.
• Fiber Optic Patch Cords
  • Ensures consistent performance in FC, SC, LC, and other connector types.
• Multi-Fiber Ferrules
  • Specifically optimized for polishing thermoplastic ferrules with multiple fibers.

Why Choose XYT™ Lapping Film?

• Innovative Design: Cutting-edge abrasive technology for unmatched performance.
• Global Expertise: Trusted by industry leaders in telecommunications and optical networking.
• Custom Solutions: Tailored options to meet unique polishing requirements.

For more details or to customize your polishing film solution, contact sales@xytbrands.com. Choose XYT™ – the Ultimate Precision Polishing Solution for MPO/MTP connectors!