Lapping Film: MPO/MTP Connector Recommended 3-Step Eco Slurry Polishing Process – The Most Cost-Effective Option

Polishing MPO/MTP connectors efficiently while maintaining high performance standards is crucial in fiber optic systems. The 3-step eco slurry polishing process is the most cost-effective method to ensure the optimal finish for connectors, resulting in low insertion loss and high return loss, essential for reliable fiber optic network connections. Below is an ideal 3-step process using XYT lapping films and eco-friendly slurry to achieve superior results while minimizing costs.

Step 1: Coarse Polishing with XYT-MPO-SC15 Lapping Film (Use DI Water)

Objective: Remove epoxy residues and prepare the fiber ferrule for the fine polishing process.

Recommended Products:

• XYT-MPO-SC15 Lapping Film (15µm)
• DI Water

Process:

1. Apply DI water to the XYT-MPO-SC15 Lapping Film to maintain the eco-friendly polishing environment.
2. Place the MPO/MTP connector onto the film and apply moderate pressure in circular motions.
3. Polish for 1-2 minutes, ensuring complete removal of epoxy residue and rough surface imperfections.
4. Inspect the ferrule to ensure it's clean and free from coarse residue.

Outcome: This step effectively prepares the connector by removing the bulk of the epoxy, ensuring a smooth surface for the subsequent polishing steps.

Step 2: Fine Polishing with XYT-MPO-SC3 Lapping Film (Use DI Water)

Objective: Smooth the surface further, reducing roughness and preparing for the mirror finish.

Recommended Products:

• XYT-MPO-SC3 Lapping Film (3µm)
• DI Water

Process:

1. Apply DI water to the XYT-MPO-SC3 Lapping Film for further smoothing.
2. Place the connector on the film, applying light pressure and using slow, circular motions.
3. Polish for 1-2 minutes, inspecting the ferrule surface regularly for smoothness.
4. Ensure the rough scratches from the previous step are removed, leaving a refined surface.

Outcome: The fiber ferrule achieves a smoother finish, removing surface imperfections and preparing it for final polishing.

Step 3: Final Polishing with XYTMT-SC1 Slurry and XYTMT-Black Cloth

Objective: Achieve a mirror-like finish for low insertion loss and optimal connector performance.

Recommended Products:

• XYTMT-SC1 Slurry
• XYTMT-Black Cloth

Process:

1. Apply a thin layer of XYTMT-SC1 Slurry to the XYTMT-Black Cloth.
2. Place the connector on the cloth and gently polish with minimal pressure using slow, circular motions.
3. Polish for about 2-3 minutes, ensuring the ferrule achieves a high-quality, mirror-like finish.
4. Inspect the connector under a microscope to check for a consistent and smooth surface finish.

Outcome: The connector receives the final polish, achieving a mirror-like surface with low insertion loss and high return loss.

Why This 3-Step Process is the Most Cost-Effective Option

• Use of DI Water: By utilizing DI water for lubrication, the process minimizes costs associated with slurry and other consumables, making it an eco-friendly and economical choice.
• Durable Lapping Films: The XYT lapping films (XYT-MPO-SC15 and XYT-MPO-SC3) are highly durable and offer long-lasting performance, reducing the need for frequent replacements.
• Efficient Slurry Application: The XYTMT-SC1 Slurry is applied sparingly, making it cost-effective while still achieving exceptional results.
• Minimal Consumables: The XYTMT-Black Cloth is designed for multiple uses, further reducing consumable costs.

Key Benefits of the 3-Step Eco Slurry Polishing Process for MPO/MTP Connectors

• Cost-Effective: Utilizes minimal consumables, reduces waste, and leverages eco-friendly materials, making it highly economical.
• Eco-Friendly: The process relies on DI water and eco-friendly slurry, reducing the environmental impact.
• High-Quality Results: Achieves a mirror-like finish that reduces insertion loss and enhances the overall performance of fiber optic connectors.
• Improved Efficiency: The precision of the films and slurry ensures an efficient polishing process with minimal effort required for optimal results.
• Durable and Long-Lasting: Both the films and cloth are designed to provide long-lasting performance, making this method a smart investment for polishing MPO/MTP connectors.

Conclusion
The 3-step eco slurry polishing process with XYT-MPO-SC15, XYT-MPO-SC3, and XYTMT-SC1 Slurry is the most cost-effective solution for polishing MPO/MTP connectors. By optimizing the use of eco-friendly materials and ensuring the efficient use of polishing films and slurry, this process achieves superior connector performance with minimal cost.

For more information or to place an order, contact at sales@xytbrands.com or +86-15702088819.