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Polishing the commutator of micro motors is an essential maintenance step to ensure optimal performance and longevity. Utilizing XYT Aluminum Oxide (AO) polishing tape effectively addresses these issues.

Key Tips for Micro Motor Polishing

 

Key Tips for Micro Motor Polishing

Below are several key tips to achieve a high-quality finish when polishing with a micromotor:

1. Choose the Right Equipment

  • Select a Powerful, Variable-Speed Micromotor:
    A motor with adjustable speed (and, ideally, a foot pedal) lets you fine‐tune the process. For example, professionals recommend models that balance power (wattage) with precision control to avoid overheating delicate work.
  • Use Appropriate Attachments:
    Different stages of the process benefit from different bits or burrs—start with coarser attachments for material removal and move to fine polishing bits for the final shine.

2. Preparation & Progressive Grits

  • Clean & Prep the Surface:
    Before polishing, remove any debris or oxidation by cleaning your workpiece. This ensures that the polishing compounds adhere well and reduce the risk of scratching.
  • Work in Stages:
    Begin with a coarse grit to eliminate major imperfections, then progressively use finer grits or polishing compounds to achieve a mirror finish. This stepwise approach helps in minimizing scratches and obtaining a consistent surface finish.

“Many experienced jewelers and metalsmiths stress the importance of transitioning from coarse to fine grits for a flawless finish.”

3. Technique & Control

  • Apply Light, Even Pressure:
    Let the micromotor do the work. Excessive pressure can overheat the surface or wear down the polishing attachments prematurely.
  • Monitor Speed Settings:
    Adjust the speed according to the stage of polishing. Lower speeds are generally better for delicate finishing, while higher speeds may be used for bulk material removal.
  • Keep the Work Area Clean:
    Regularly clear away dust and debris. A clean workpiece prevents re-scratching and ensures a uniform polish.

4. Specialized Applications

  • Polishing Micro Motor Components:
    When polishing sensitive parts like commutators in micro motors, specialized materials—such as AO polishing tape—can help prevent oxidation. This not only improves the finish but also reduces vibration and extends the motor’s life.

“XYT AO Polishing Tape, for example, is engineered specifically for micro motor applications, offering a consistent surface and helping to prevent early oxidation.”

5. Maintenance & Safety

  • Regular Tool Maintenance:
    Keep your micromotor and its attachments in top condition. Clean them after each session to prevent buildup, which can affect performance.
  • Wear Appropriate Safety Gear:
    Safety glasses, masks, and other protective equipment will help shield you from fine particles and debris during polishing.

By following these tips, you can improve both the efficiency and the quality of your polishing work—whether you’re refining jewelry castings or preparing micro motor components for final assembly.

For a more detailed demonstration, contact sales@xytbrands.com

 

Product Description

AO polishing tape
for micro motor polishing 
 material AO polishing tape
mesh #600 #1200 #1500 #2000 #4000 #8000
grit size/μm 30 15 12 9 3 1
 size 1.2mm*183m;   1.6mm*183m;  1.8mm*183m,
2.0mm*183m;   2.5mm*183m
3.0mm*183m;   3.2mm*183m;   3.8mm*183m,
4.2mm*183m;   5.5mm*183m;   6.3mm*183m
can be customized according to special requirements
Feature
Precisely coated with best choose alumina abrasive materials. High performance.
 
Application:
Micro motor commuters and shafts
Precise polishing of metal rollers.

 

Round Specification (mm)

Φ70, Φ110, Φ127, Φ203

Square Specification (mm)

114×114, 152×152, 228×228

Tape (mm)

1.2,1.6,1.8,2.0,2.5,3.2,3.8,4.2,5.5,10,15,20,40,50,70,101.6 Can be customized according to special requirements.

 

 

PV:0

XYT Polishing Lapping Film Applications

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            

Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

For fine polishing
SC1A 1µm For MPO polishing  Fiber Heiht Adjust

SC2

2µm

For fine polishing

SC3

3µm

For fine polishing

SC6

6µm

For medium polishing

SC9

9µm

For coarse polishing

SC15

15µm

For epoxy adhesive removal

SC16

16µm

For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

For Final Polishing

AO1

1µm

For Final Polishing

AO2

2µm

For Final Polishing

AO3

3µm

For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

For fine polishing

AO12

12µm

For medium polishing

AO15

15µm

For medium polishing

AO30

30µm

For medium polishing

AO40

40µm

For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

For Final Polishing

CO0.5

0.5µm

For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing Fiber Height and Corp Dip Adjust
MPO MT-AO1 Flock 1µm For MT MPO Polishing Fiber Height and Corp Dip Adjust
MPO MT-CE Flock 1µm For MT MPO Final Polishing
MPO MT-SiO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Polishing Fiber Height and Corp Dip Adjust  
MPO-MT-CE0.5 0.5µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Final Polishing
MT-AO1 500ML/Bottle For Fine Polishing Fiber Heiht Adjust
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

XYT Product Series

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