Lapping Film Manufacturer: Your Trusted Partner in Precision Polishing Solutions
Lapping Film Manufacturer: Your Trusted Partner in Precision Polishing Solutions
When it comes to achieving high-precision finishes across a wide range of materials and industries, choosing the right lapping film manufacturer is crucial. At XYT Precision Polishing Solutions, we take pride in delivering world-class lapping films tailored to meet the exacting demands of industries such as fiber optics, aerospace, telecommunications, automotive, and electronics.
Why Choose XYT as Your Lapping Film Manufacturer?
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Innovative Manufacturing Processes
XYT employs advanced technologies to produce lapping films with superior abrasive distribution, ensuring consistent performance and exceptional surface finishes. -
Extensive Product Range
We offer a wide variety of lapping films, including:- Diamond Lapping Films: For polishing extremely hard surfaces like ceramics, glass, and metals.
- Silicon Carbide Films: Ideal for fiber optic connectors and precision metalwork.
- Aluminum Oxide Films: Suitable for finishing softer materials like plastic and rubber.
- Silicon Dioxide Films: Perfect for final polishing to achieve a mirror-like surface finish.
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Custom Solutions
We understand that every application is unique. That’s why we provide custom formulations, grit sizes, and backings to suit your specific polishing needs. -
Global Reach and Trusted Quality
With over 25 years of experience and a presence in 85+ countries, XYT has established itself as a trusted partner for high-quality polishing materials. Our products are trusted by leading brands and industries worldwide.
Applications of XYT Lapping Films
Our lapping films are designed to cater to a variety of industries, including:
- Fiber Optic Polishing: Ensures smooth and precise end-face finishes for connectors such as MPO, LC, SC, and ST.
- Automotive Components: Provides excellent finishing for parts like camshafts, crankshafts, and bearings.
- Electronics Manufacturing: Enhances the performance of components such as semiconductors, magnetic heads, and optical lenses.
- Aerospace and Defense: Supports the production of high-precision components in aircraft systems and defense equipment.
- Medical Devices: Ideal for polishing surgical tools and medical-grade components with absolute precision.
Key Features of XYT Lapping Films
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Consistent Performance
Our films provide uniform abrasive distribution for repeatable results across every polishing cycle. -
Durable and Flexible
The durable polyester backing ensures flexibility, making the films suitable for both hand and machine polishing applications. -
Wide Grit Range
Available in grit sizes ranging from 0.05µm to 60µm, our films cater to coarse grinding as well as fine polishing needs. -
Eco-Friendly Options
XYT offers water-resistant films that work efficiently with just DI water, reducing the need for chemical additives.
Benefits of Working with XYT
- Competitive Pricing: Direct-from-manufacturer pricing without compromising on quality.
- Expert Technical Support: A dedicated team of professionals to help you optimize your polishing processes.
- Fast and Reliable Delivery: Efficient supply chain and global logistics ensure your products reach you on time.
How to Choose the Right Lapping Film Manufacturer
When selecting a lapping film manufacturer, consider the following factors:
- Product Quality: Ensure the films meet international standards and provide consistent results.
- Customization Options: Look for manufacturers that offer tailored solutions to meet your specific needs.
- Industry Expertise: Partner with a manufacturer with experience in your industry.
- Customer Support: Reliable technical and customer support can make a big difference in optimizing your processes.
Contact XYT Precision Polishing Solutions
If you're looking for a reliable lapping film manufacturer, XYT Precision Polishing Solutions is here to help. With our advanced formulations and commitment to excellence, we deliver products that enhance the performance and efficiency of your polishing processes.
Contact Us Today!
- Email: sales@xytbrands.com
- Phone: +86-15702088819
- Website: polishingfilm.com
Conclusion
Whether you're polishing fiber optic connectors, automotive components, or aerospace parts, XYT Precision Polishing Solutions has the expertise and products to meet your needs. As a leading lapping film manufacturer, we are committed to providing high-quality solutions that drive your success.
Elevate your polishing performance with XYT’s lapping films—precision redefined!
XYT Lapping Film for FC ,LC , ST ,SC/PC /APC connector polishing
ZrO2 Ceramic Ferrules
Quartz capillary
Glass materials
Stainless steel and titanium alloy
Colophony material
MT-RJ, MPO, MPT etc
Application
> Mainly used for polishing fiber optic connector, patchcord, ferrule end face;
> Or non-standard materials like metal, glass, ceramic end face polishing;
> Or precision parts end face polishing.
Recommended Polishing Process as following:
- D30 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)
- D15 / D9 / D3 / D1 / Final Polishing film (XYT's ADS)
- D9 / D3 / D1 / Final Polishing film (XYT's ADS)
- D15 / D3 / D1 / Final Polishing film (XYT's ADS)
- D30 / D9 / D1 / Final Polishing film (XYT's ADS)
Ceramic Connector Polishing
Step | Polishing Film | Process | Lifetime | ||||
Micron | Mineral | Product | Pad | Liquid | Time | ||
Remove Epoxy | 30µm | Diamond | D30 | 80 D | DI water | 30-35s | >30 plates |
Rough Polishing | 9µm | Diamond | D9 | 80 D | DI water | 30-35s | >30 plates |
Fine Polishing | 1µm | Diamond | D1 | 80 D | DI water | 35-40s | >30 plates |
Final Polishing | 0.02µm | SiO2 | SO/ADS | 70 D | DI water | 30-40s | >10 plates |
What’s more, the life time of XYT Diamond Laping Film is over 30 plates, while XYT's ADS is over 10 plates, which will help you save a great amount of cost.
During the process please use our suggested polish pads, do the cleaning accordingly and set the working time correctly, so you will get the ideal finish for your Ceramic Connectors.
Polishing Process with XYT’s MPO Lapping Film:
- Step 1: Coarse Polishing – Begin the polishing process with a 15μm film to remove surface imperfections.
- Step 2: Intermediate Polishing – Refine the surface with a 3μm film for a smoother and more uniform finish.
- Step 3: Fiber Height Adjustment – Utilize the SC1A Silicon Carbide Film for precise fiber height adjustment, ensuring proper alignment.
- Step 4: Final Polishing – Achieve a flawless, mirror-like finish using Flocked CE0.5 Film for the final polishing step.
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Telecommunications
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Automotive
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Roller finishing
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Electronics
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Semiconductors
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Aerospace
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Optical Glass Crystal
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Jewellery lapidary
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Medical
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Oil & Gas
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Food Processing
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Furniture and Wood industry
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Metals Finish
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Fiber Optics Polishing
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Music industry
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LED LCD Panel
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Mobile Phone Industry
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Watch
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Printing and Paper industry
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Engine and Machine parts
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Hydraulic components
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Pneumatic components
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Ball bearings
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Gear and Train components
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Moulds
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Cranks Cams and Steering devices
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Dental Polishing
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Knife Blade Tools sharpening
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Hard disks and Magnetic head
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Other parts end face polishing