, , , , Flock Pile Lapping Film Disc - 5 Inch: The Pinnacle of Precision Polishing-XYT Lapping Film Official Website
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The Flock Pile Lapping Film Disc - 5 Inch is a cutting-edge solution designed to deliver exceptional polishing results. Its advanced silicon dioxide flock material offers significant improvements over traditional cerium oxide, including enhanced surface quality, reduced scratching, and lower core dip. Whether used for MT fiber optic polishing or other demanding applications, this disc provides the precision and reliability needed to achieve superior finishes consistently.

Flock Pile Lapping Film Disc - 5 Inch: The Pinnacle of Precision Polishing

The Flock Pile Lapping Film Disc, available in a convenient 5-inch size, represents a significant advancement in the world of precision polishing. Designed specifically for polishing irregular glass surfaces, this innovative tool delivers consistently superior results, particularly in the field of MT (MTP/MPO) fiber optic polishing.

Advanced Flock Material for Superior Finishes

The Flock Pile Lapping Film utilizes cutting-edge flock technology, incorporating a silicon dioxide (SiO₂) material that sets it apart from traditional polishing methods. Unlike conventional cerium oxide flock, which has been a staple in final polishing, the silicon dioxide-based flock provides several key advantages:

  1. Enhanced Surface Quality: The silicon dioxide flock excels in achieving mirror-like finishes on irregular glass surfaces. Its fine, consistent abrasive action results in superior fiber end-face finishes, making it ideal for applications that demand exceptional clarity and smoothness.

  2. Reduced Scratching: One of the primary benefits of the SiO₂ flock over traditional cerium oxide is its ability to minimize scratching. This is crucial for polishing delicate surfaces, as reduced scratching ensures a smoother, more refined final product.

  3. Lower Core Dip: The Flock Pile Lapping Film Disc is particularly effective in reducing core dip, especially in multimode fiber products. Core dip, a common issue in fiber optic polishing, can lead to performance inconsistencies. The advanced flock material's superior polishing action helps mitigate this problem, leading to more reliable and consistent optical performance.

Optimized for MT Fiber Optic Polishing

MT (MTP/MPO) fiber optic connectors are known for their complex and demanding polishing requirements. The Flock Pile Lapping Film Disc is specifically engineered to meet these demands, providing an effective solution for final polishing stages. Its design ensures:

  • Precision Control: The film disc allows for precise control over the polishing process, including pressure, speed, and pad durometer. This customization capability ensures that the film can be tailored to the specific needs of different production environments.

  • Consistency and Reliability: With its advanced flock material, the disc maintains consistent polishing performance throughout its use. This reliability is essential for high-volume production where uniform results are critical.

  • Versatility: While it excels in fiber optic applications, the Flock Pile Lapping Film Disc is also suitable for other polishing tasks involving irregular glass surfaces. Its versatility makes it a valuable tool in various polishing scenarios.

Conclusion

The Flock Pile Lapping Film Disc - 5 Inch is a cutting-edge solution designed to deliver exceptional polishing results. Its advanced silicon dioxide flock material offers significant improvements over traditional cerium oxide, including enhanced surface quality, reduced scratching, and lower core dip. Whether used for MT fiber optic polishing or other demanding applications, this disc provides the precision and reliability needed to achieve superior finishes consistently.

For more information on how the Flock Pile Lapping Film Disc can enhance your polishing processes, visit polishingfilm.com.

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XYT Polishing Lapping Film Applications

Transport Package

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            

Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

For fine polishing

SC2

2µm

For fine polishing

SC3

3µm

For fine polishing

SC6

6µm

For medium polishing

SC9

9µm

For coarse polishing

SC15

15µm

For epoxy adhesive removal

SC16

16µm

For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

For Final Polishing

AO1

1µm

For Final Polishing

AO2

2µm

For Final Polishing

AO3

3µm

For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

For fine polishing

AO12

12µm

For medium polishing

AO15

15µm

For medium polishing

AO30

30µm

For medium polishing

AO40

40µm

For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

For Final Polishing

CO0.5

0.5µm

For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing
MPO MT-AO1 Flock 1µm For MT MPO Polishing
MPO MT-CE Flock 1µm For MT MPO Final Polishing
MPO MT-SiO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Fine Polishing
MT-AO1 500ML/Bottle For Fine Polishing
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

XYT Product Series

Available in discs, sheets, tapes, belts and rolls.

Order your products and ship in a short time. Always in stock for large order. Easy to use.

FAQs – Lapping Film

 

1. What is lapping film used for?

 

Lapping film is used for polishing, smoothing, and fine-tuning surfaces to achieve the required level of finish and precision.

 

 

 

 

2. What are the different types of lapping films?

 

There are several types of lapping films, including diamond, aluminum oxide, silicon carbide, silicon dioxide and cerium oxide, each suitable for specific materials and applications.

 

 

 

 

3. Can lapping film be used on any material?

 

Lapping films can be used on a wide range of materials, including metals, ceramics, glass , woods and plastics. However, it’s essential to choose the appropriate abrasive type and grit size based on the material being processed and the desired surface finish.

 

 

 

 

4. How do I choose the right lapping film for my application?

 

To choose the right lapping film, consider factors such as the material being cut or processed, the desired surface finish, and the level of precision required. Also, take into account the abrasive type, grit size, and backing type to select the most suitable lapping film.

 

 

 

 

5. How do I maintain and prolong the life of my lapping film?

 

To maintain and prolong the life of your lapping film, clean the workpiece and lapping film before use, apply even pressure during the lapping process, replace worn-out diamond lapping films often, and store them in a clean, dry environment.

 

 

 

 

6. What is lapping film used for?

 

Lapping film is a highly refractory consumable primarily for optical fiber processing or polishing.