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Using XYT Lapping Film to Polish Micro Motor Commutators
Polishing the commutator of micro motors is an essential maintenance step to ensure optimal performance and longevity. The commutator is prone to oxidation during use, which can increase vibration, noise, and reduce the motor's lifespan. Utilizing XYT Aluminum Oxide (AO) polishing tape effectively addresses these issues. This guide outlines the process of polishing micro motor commutators using XYT lapping film.

Polishing Micro Motor Commutators

Why Polishing Micro Motor Commutators is Important

Micro motors are integral components in various electrical devices, including automobiles, stereos, printers, shavers, toys, cell phones, and DVD players. The commutator, a critical part of the micro motor, is susceptible to oxidation, leading to performance issues such as:

  • Increased Vibration: Oxidation and surface irregularities cause inconsistent contact with brushes, leading to vibration.
  • Higher Noise Levels: Rough surfaces increase friction, causing noise during motor operation.
  • Shortened Lifespan: Accumulated wear from oxidation reduces the motor’s functional life.

Regular polishing of the commutator helps mitigate these problems by ensuring a smooth surface for efficient operation.

 

Product Description

AO polishing tape
for micro motor polishing 
 material AO polishing tape
mesh #600 #1200 #1500 #2000 #4000 #8000
grit size/μm 30 15 12 9 3 1
 size 1.2mm*183m;   1.6mm*183m;  1.8mm*183m,
2.0mm*183m;   2.5mm*183m
3.0mm*183m;   3.2mm*183m;   3.8mm*183m,
4.2mm*183m;   5.5mm*183m;   6.3mm*183m
can be customized according to special requirements
Feature
Precisely coated with best choose alumina abrasive materials. High performance.
 
Application:
Micro motor commuters and shafts
Precise polishing of metal rollers.

 

Round Specification (mm)

Φ70, Φ110, Φ127, Φ203

Square Specification (mm)

114×114, 152×152, 228×228

Tape (mm)

1.2,1.6,1.8,2.0,2.5,3.2,3.8,4.2,5.5,10,15,20,40,50,70,101.6 Can be customized according to special requirements.

 

 

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XYT Polishing Lapping Film Applications

Transport Package

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            
Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

 For fine polishing

SC2

2µm

 For fine polishing

SC3

3µm

 For fine polishing

SC6

6µm

 For medium polishing

SC9

9µm

 For coarse polishing

SC15

15µm

 For epoxy adhesive removal

SC16

16µm

 For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

 For Final Polishing

AO1

1µm

 For Final Polishing

AO2

2µm

 For Final Polishing

AO3

3µm

 For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

 For fine polishing

AO12

12µm

 For medium polishing

AO15

15µm

 For medium polishing

AO30

30µm

 For medium polishing

AO40

40µm

 For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

 For Final Polishing

CO0.5

0.5µm

 For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing
MPO MT-AO1 Flock 1µm For MT MPO Polishing
MPO MT-CE Flock 1µm For MT MPO Final Polishing
MPO MT-SiO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Fine Polishing
MT-AO1 500ML/Bottle For Fine Polishing
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

XYT Product Series

Available in discs, sheets, tapes, belts and rolls.

Order your products and ship in a short time. Always in stock for large order. Easy to use.

FAQs – Lapping Film

 

1. What is lapping film used for?

 

Lapping film is used for polishing, smoothing, and fine-tuning surfaces to achieve the required level of finish and precision.

 

 

 

 

2. What are the different types of lapping films?

 

There are several types of lapping films, including diamond, aluminum oxide, silicon carbide, silicon dioxide and cerium oxide, each suitable for specific materials and applications.

 

 

 

 

3. Can lapping film be used on any material?

 

Lapping films can be used on a wide range of materials, including metals, ceramics, glass , woods and plastics. However, it’s essential to choose the appropriate abrasive type and grit size based on the material being processed and the desired surface finish.

 

 

 

 

4. How do I choose the right lapping film for my application?

 

To choose the right lapping film, consider factors such as the material being cut or processed, the desired surface finish, and the level of precision required. Also, take into account the abrasive type, grit size, and backing type to select the most suitable lapping film.

 

 

 

 

5. How do I maintain and prolong the life of my lapping film?

 

To maintain and prolong the life of your lapping film, clean the workpiece and lapping film before use, apply even pressure during the lapping process, replace worn-out diamond lapping films often, and store them in a clean, dry environment.

 

 

 

 

6. What is lapping film used for?

 

Lapping film is a highly refractory consumable primarily for optical fiber processing or polishing.

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